The Forged Factory
Damascus Steel Billet Bar - Custom Order
Damascus Steel Billet Bar - Custom Order
- 14 Days Return
- Hand Made
- Fast Shipping
Out of stock
- Ships from Massachusetts, USA.
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Design your own custom Damascus steel billet crafted to your exact specifications. Each billet is hand-forged in small batches using premium 1095 & 15N20 layered Damascus steel, for strength, durability, and beautiful pattern contrast.
Customization Details Required:
Please provide the following specifications:
- Length: 10 to 16 inches (maximum)
- Width: 2 to 3 inches (maximum)
- Thickness: 3mm to 5mm
- Pattern Type: Ladder, Twist, Raindrop, Fire, Snake, Advanced Snake and Feather.
- Material: 1095 & 15N20 Layered Damascus Steel
Once you send your customization details, we will create a final mockup/template image showcasing your personalized billet design. Production begins only after your approval.
Pricing:
- Prices start from $99.99 per piece
- Final cost may vary depending on size, pattern complexity, layer count, and custom requirements
Highly detailed patterns or larger billets require additional forging time and craftsmanship.
Production & Delivery Time:
- Production Time: 4-6 weeks (starts after purchase confirmation)
- You will receive weekly progress updates with photos of your billet during the forging process
Each billet is carefully forged, welded, and heat-treated to ensure structural integrity, clean pattern definition, and reliable performance.
Custom Order Policy:
Because this is a fully personalized, made-to-order item:
- Full payment is required in advance before production begins
- Once production has started, no refunds, returns, or cancellations are accepted
Please review our full Custom Order Policies carefully before purchasing.
Safety & Care
Safety & Care
- Sharp Blade: Keep away from children.
- Use Properly: Not a toy or display item.
- Care: Clean and oil after use.
- Storage: Avoid long-term leather storage.
- Adults Only: Follow local laws (18+).
Shipping & Tracking
Shipping & Tracking
Why Choose Us
Why Choose Us
- Hand-Forged Quality: Crafted by skilled artisans with precision and care.
- Premium Materials: Built using high-grade steel, wood, and leather.
- Custom Engraving: Personalize with names, initials, or messages.
- Fast Shipping: Ships within 2-4 business days.
- Quality Checked: Every piece is inspected before delivery.
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The Forge Factory
Frequently Asked Questions
Do you offer personalized engraving or gift boxes?
Yes, we offer custom engraving on handles and gift box options for select products. Please check the product page description for available personalization and gift packaging options.
Are your products handmade?
Yes, all of our axes, hatchets, axe heads, knives, cigar cutters, and damascus steel billets are handcrafted by skilled artisans using traditional forging techniques.
What steel grades do you use for your products?
Most products are forged from 1095 high carbon steel. Our Damascus steel products are made from a combination of 1095 and 15N20 steel.
What is the difference between an axe and a hatchet?
An axe typically has a handle length of 20–36 inches and is designed for heavy chopping, splitting, and felling tasks. A hatchet usually measures 10–18 inches, making it lighter, more portable, and ideal for camping, bushcraft, kindling, and general outdoor use. For more information, see our Axe vs. Hatchet Buying Guide.
How do I care for and sharpen an axe or knife?
Keep the blade clean and dry after use, and apply a light coat of oil regularly to help prevent rust. Sharpen your axe or knife with a sharpening stone or file as needed to maintain optimal cutting performance.
What is damascus steel and why is it popular?
Damascus steel is made by forge-welding multiple layers of steel (typically 1095 and 15N20) together. This process creates a strong, durable blade with excellent edge retention and distinctive flowing patterns, making each piece both functional and visually unique.
Do you accept custom or bulk orders?
Yes, we accept custom orders for axe heads and billets, as well as bulk orders for businesses and special projects.
Forging Quality Axes, Knives, Axe Heads & Damascus Billets - Built to Last.
At The Forge Factory, we create hand forged axes, knives, axe heads & damascus billets using premium Steel. Each blade is handcrafted for durability, performance, and timeless design. Our products are ideal for chopping, camping, wood crafting, outdoor use, and collectors who value quality craftsmanship.
What started as custom work for local clients has now grown into a global shop, serving collectors, outdoorsmen, and gift buyers around the world. Each piece we create is fully functional, forged from high-quality steel, and crafted with purpose - whether it's used in the field or gifted in a custom wooden box.